| Customization: | Available |
|---|---|
| After-sales Service: | Lifetime Warranty |
| Warranty: | 1 Years |
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| Technical Parameters | ||||
| Station | Four stations | Three station | Four stations | Three station |
| Model | TTF-700AF | TTF-700A | TTF-520AF | TTF-520A |
| Forming Area | 700mm x 600 mm | 520mm x 400 mm | ||
| Forming Depth (Max.) | 135mm | 110mm | ||
| Sheet thickness | 0.2-2.0mm | |||
| Forming Speed (Max.) | 30times/min | 30times/min | ||
| Air pressure | 0.6-0.8mpa | |||
| Air consumption | 3.6 m³/min | 3.0 m³/min | ||
| Water consumption | 0.8 m³/h | 0.7 m³/h | ||
| Sheet width (Max.) | 730mm | 550mm | ||
| Suitable Sheet | PP, PS, HIPS, PET, PVC, PLA etc. | |||
| Power supply | AC 380V, 50Hz, Three-phase, Four-wire | |||
| Used power | 105Kw | 95Kw | 55Kw | 50Kw |
| Rated power | 210Kw | 190kw | 110Kw | 100Kw |
| Heating power | 118Kw | 75Kw | ||
| Procedure | Forming-punching-cutting-stacking | Forming-cutting-stacking | Forming-punching-cutting-stacking | Forming-cutting-stacking |
| Dimension | L14000*W4700*H2750mm | L13000*W4700*H2750mm | L11000*W4600*H2700mm | L9700*W4600*H2700mm |
| Weight | About 25.0T | About 19.0T | About 11.0T | About 9.0T |
| Main Electrical Components | ||
| MODEL/PARTS | TTF520A/AF | TTF700A/AF |
| Filter | CKD(Japan) | |
| Forming Valve | NORGER(UK) | |
| Touch Screen | DELTA | KUNLUN TONGTAI |
| Proximity Switch | ROCKWELL(USA) | |
| Temperature Control Module | WEST(UK) | |
| AC Contactor/Circuit Breaker/Button | SCHNEIDER(France) | |
| Intermediate Relay | IDEC(Japan) | |
| Intermediate Relay Base | OMRON(Japan) | |
| PLC/Servo Motor | DELTA(Taiwan) | |
| Safety Door | - | Panasonic(Japan) |
| Sheet Sagging Detection | - | Sick(Germany) |
Application:
Let's make a brife introduce about our TTF-520A three station plastic theremoforming machine. First, compared with previous normal vacuum machine, our TTF-520A is a fully automatic plastic theremofroming machine which integrated sheet loading, sheet convey, heating, forming, cutting ,stacking and rewinding. Becuase of the fully automatic which brings high speed, more efficiency, lower human resouce cost (as vacuum theremofroming macine speed is around 8-10 cycles /min but our TTF-520A can reach up to 30 cycles /min ). The working theory is a combination of pastive and negative pressure with assiting strenthing in mould by some nylon plugs. Which makes it have more powerful ability of making products. So it brings wider application just like big deep and more complicated botton. TTF-520A is driven by full servo motor, which makes more precise, more efficient, lower noise, longer machine using time. TTF-520A final products will have a widely used, such as food container, egg tray, seedling plate, plate, coffee lid etc.Main Function
SUMMARY OF MACHINESheet loader
1. Load automatically, lower human resource cost.
2. Sheet conveying positively, lower the load of conveying servo motor.
3. Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
Conveying part
1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.
2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.
3. Adjustable width and segmented chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.
4. Driven by servo motor, accurate and efficient.
Heating part
1. Adopt Germany brand Elstein heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. (Increase speed by more than 50% and save energy by more than 30%). Based on this, the actual power consumption is about 30% of the rated power, it's awesome and amazing.
2. The stove has a length of 4 times the width of the forming area, so that the sheet can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output.
3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.
4. The whole stove is divided into 25 separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.
5. Covered with protective iron mesh to prevent the sheet from falling on the heating tile and causing a fire, be safe and reliable.
Forming station
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. The parallelism misalignment between guide plate is less than 0.05mm,and for mould,less than 0.03mm,much lower than the industry average value.So our forming product size will be more precision, bottom will be more perfect.
3. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.
4. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor.
5. Driven by high-power servo motor, super precision, high efficiency, and low noise.
6. The working theory is a combination of positive and negative pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products.
7. The mould cavity has the cooling water inside, which expedites the cooling speed and makes it easy to demould.
8. The upper and lower station can adjust automatically, fast and more convenient.
9. The stations is locked by nut to ensure the stability of the machine running.
Cutting station
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. it make the products cutting more accuracy and perfect.
3. The station can move up and down, right and left by automatic adjustment with anti-collision function, which make it easy and rapid to debug the mould.
4. The mould blade is heated by the heating guide plate, which makes the product easy to cut, and the edge is more perfect.
5. The overheating alarm function (90°C) on the heating guide plate , which is safe and reliable.
6. High-power servo motor, has powerful cutting force, that the cutting line can reach 8 meters, to ensure cutting perfect.
7. The movable blade has a positioning guide function, which makes the product cutting more accurate.
8. Adopt eccentric wheel construction aside, visible running, easy maintenance.
9. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.
Stacking station
1. Adopt the push down stacking type, it's economic to meet the requirements of most products.
2. Stacking is driven by servo motor, makes more precision and efficient.
3. Equipped with removable and replaceable conveyor belt, efficient and convenient.
4. Replaceable suck rod device, to meet the needs of different products.
5. Equipped with multiple muffler devices to reduce stacking noise.
6. Aluminum suck rod, light and durable.
Touch screen PLC
1. Friendly interactive interface, it is easy to operate.
2. Large memory, to meet the requirements of huge product data storage.
3. The product data is stored and read through one key function, easy operation.
4. The movable touch screen makes the operation flexible and convenient.
5. High integration, data visualization, easy to control.
What is features and advantages of our plastic thermoforming machine?
1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast.
2. Fully machine in compact structure,taking small floor space.
3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.
4. Furnaces automatic removal device, can be turned down at any time during production without breaking the sheet reaching without
wasting materials.
5. Electric furnace temperature control system uses intelligent automatic compensation control,a control,a control of a
regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature three times up and down the
oven roast slices.
6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable
in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping
state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock.
7. Auto cutting, auto counting,auto transmission by PLC.
8. Labor saving, only 1-2 workers packing.
Q1: Are you a factory or trading company?
A1: We are a factory, and we export our machines to more than 80 countries since 2001.
Q2: How long is the warranty period?
A2: We have a professional QC department in charge of products' quality.
Q3: How long is the warranty period?
A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.
Q4: How to install the machine?
A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.
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