Fully Automatic Heating, Forming, Cutting and Stacking as a Plastic Fruit Boxes PP PS Pet Food Bowl Container Thermoforming Making Machine

Product Description

Product Parameters

Technical Parameters
Model	TTF-820AF	TTF-700AF	TTF-520AF
Mould Size (Max.)	820*650mm	700*550 mm	520*400mm
Forming Depth (Max.)	140mm	120mm	110mm
Sheet thickness	0.2-1.6mm
Forming Speed (Max.)	30times/min
Air pressure	0.6-0.8mpa
Air consumption	4.2m³/min	3.6m³/min	3.0m³/min
Water consumption	1.0m³/h	0.7m³/h
Sheet width (Max.)	850mm	730mm	550mm
Suitable Sheet	PP, PS, HIPS, PET, PVC, PLA etc.
Power supply	AC 380V, 50Hz, Three-phase, Four-wire
Rated power	246Kw	211Kw	136Kw
Heating power	171Kw	118Kw	75Kw
Procedure	Forming-punching-cutting-stacking
Dimension	L13000*W4300*H2800mm	L13000*W4500*H2800mm	L10800*W4650*H2670mm
Weight	About 21.0T	About 25.0T	About 11.0T

 

 

Product Display

Application:
TTF series multi-step high-speed thermoforming machine is our latest developed product, which adopts big forming area and high efficiency drive type, which can be suit for most of the plastic products as customer requested. This machine adopts positive and negative pressure integrated thermoforming with Delta brand servo motor driven system and auxiliary stretching function to ensure the high precision in machine normal running and perfect performance on finished output products.

Main Function

1.positive and negative pressure forming device.

2.vacuum forming device.

3.touch screen computer temperature module point to point control function.

4.air control device.

5.cooling device.

6.die, mold temperature control function.

7.automatic punching and cutting function.

8.automatic stack counting function.

9.edge automatic rewinding function.

10.safety protection device.

SUMMARY OF MACHINE

Feeding part
1. Load automatically, lower human resource cost.
2. Sheet conveying positively, lower the load of conveying servo motor.
3. Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.



Conveying part
1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.
2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.
3. Adjustable width and segmented chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.
4. Driven by servo motor, accurate and efficient.



Heating part
1. Adopt Germany brand Elstein heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. (Increase speed by more than 50% and save energy by more than 30%). Based on this, the actual power consumption is about 30% of the rated power, it's awesome and amazing.
2. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.
3. The whole stove is divided into 44 separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.
4. Covered with protective iron mesh to prevent the sheet from falling on the heating tile and causing a fire, be safe and reliable.



Forming station
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. Adopt eccentric wheel construction on the bottom, direct drive and low cost.
3. The parallelism misalignment between guide plate is less than 0.05mm,and for mould,less than 0.03mm,much lower than the industry average value.So our forming product size will be more precision, bottom will be more perfect. 
4. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life. 
5. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor.
6. Driven by high-power servo motor, super precision, high efficiency, and low noise.
7. Intelligent lubrication by a certain amount and time, so the machine can be long-life and sustainable.
8. The working theory is a combination of positive and negative pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products. 
9. The mould cavity has the cooling water inside, which expedites the cooling speed and makes it easy to demould.
10. The upper and lower station can adjust automatically, fast and more convenient.
11. we have four buffer cylinders on forming station, which reduces the shock of clamping, to ensure the smooth running of the sheet.



Punching station
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. Adopt eccentric wheel construction aside, visible running, easy maintenance.
3. We have  four buffer cylinders on punching station, which reduces the shock of clamping, to ensure the precision of the punching holes.
4. The parallelism misalignment between guide plate is less than 0.05mm, and for mould,less than 0.03mm, much lower than the industry average value. It will let the position of holes more precise and the product looks much better. And makes the punching blade more long-life.
5. Intelligent lubrication by a certain amount and time , so the machine can be  long-life and sustainable.
6. High-power servo drive, which makes higher punching force and much better products.
7. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor.
8. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.
9. The workstation can not only be automatically adjusted up and down, but also can be adjusted between the workstations which has the anti-collision function, both of them make the whole workstation system more convenient, faster and safer. 
10. Separate punching blade, it's easy to replace, affordable.



Cutting station
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. it make the products cutting more accuracy and perfect.
3. The station can move up and down, right and left by automatic adjustment with anti-collision function, which make it easy and rapid to debug the mould.
4. The mould blade is heated by the heating guide plate, which makes the product easy to cut, and the edge is more perfect.
5. The overheating alarm function (90°C) on the heating guide plate , which is safe and reliable.
6. High-power servo motor, has powerful cutting force, that the cutting line can reach 12 meters, to ensure cutting perfect.
7. The movable blade has a positioning guide function, which makes the product cutting more accurate.
8. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.
9. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor.
10. we have four buffer cylinders on cutting station, which reduces the shock of clamping, to ensure the precision of product cutting.
11. Adopt eccentric wheel construction aside, visible running, easy maintenance. 
12. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.



Stacking station
1. Adopt the push down stacking type, it's economic to meet the requirements of most products.
2. Stacking is driven by servo motor, makes more precision and efficient.
3. Equipped with removable and replaceable conveyor belt, efficient and convenient.
4. Replaceable suck rod device, to meet the needs of different products.
5. Equipped with multiple muffler devices to reduce stacking noise.
6. Aluminum suck rod, light and durable.



Touch screen PLC
1. Friendly interactive interface, it is easy to operate.
2. Large memory, to meet the requirements of huge product data storage.
3. The product data is stored and read through one key function, easy operation.
4. The movable touch screen makes the operation flexible and convenient.
5. High integration, data visualization, easy to control.


What is features and advantages of our plastic thermoforming machine?
1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast.
2. Fully machine in compact structure,taking small floor space.
3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.
4. Furnaces automatic removal device, can be turned down at any time during production without breaking the sheet reaching without
wasting materials.
5. Electric furnace temperature control system uses intelligent automatic compensation control,a control,a control of a
regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature three times up and down the
oven roast slices.
6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable
in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping
state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock.
7. Auto cutting, auto counting,auto transmission by PLC.
8. Labor saving, only 1-2 workers packing.

Company Profile

Long-term Cooperation Brand

 

 

Transport Packaging

FAQ

Q1: Are you a factory or trading company?

A1: We are a factory, and we export our machines to more than 80 countries since 2001.

Q2: How long is the warranty period?

A2: We have a professional QC department in charge of products' quality.

Q3: How long is the warranty period?

A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.

Q4: How to install the machine?

A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.