Fully Automatic Servo Drive Used Plastic Cup Sheet Making Disposable PP Pet PVC PS Water Juice Coffee Yogurt Plastic Cup Thermoforming Machine

Product Description

Product Parameters

 

Technical Parameters
Model	TQC-750S	TQC-750	TQC-650B
Mould Size (Max.)	750*480mm	750*480mm	650*300mm
Max. Forming Depth	180mm	125-180mm(custom height)
Max. Forming Speed	30times/min
Sheet Thickness	0.3-1.8mm
Max.Sheet Width	760mm		660mm
Suitable Sheet	PP, PS, HIPS, PET, PVC, PLA etc.
Air Pressure	0.6-0.8mpa
Air Consumption	3.0m³/min		2.0m³/min
Water Consumption	0.7m³/h		0.5m³/h
Rated Power	173Kw		98Kw
Heating Power	146Kw		78Kw
Used Power	121Kw		68Kw
Power Supply	AC 380V,50Hz, Three-phase, Four-wire
Dimension	L9000*W2305*H3190mm	L8500*W2200*H3200mm	L7000*W2000*H3100mm
Weight	About 7.7T	About 6.5T	About 5T

 

Product Display

APPLICATION AREA
About our TQC series plastic cup theremforming machine have 5 big advantages, let me truduce it one by one for you. First, more powerful , our configuration support by the powerful brand, such as Yaskawa, siemens, schnieder thoses kinds of famous brand. With thoses brands our machine refects stable and high quality. Secondly, more efficience, the double oven is almost 7 times the index length of the forming area so it brings the production with high effience, also in making PP material the speed can be also over 25 times/min. Third, flexible and varity options, the forming deepth, forming area, hearting tile brand can meet the requirement of  different output, different products. Fourth, more stable, the four pilar and  lubrication by a certain amount time not only bring super stablity on machine struction, but also make a geat contrubution on the stablity machine works. Last but not least is -atomatically, our machine is easy for handing, production in auotmatcially, so it can reduce worker resoures.

SUMMARY OF MACHINE

Fully automatic feed rack
1. Load automatically, lower human resource cost.
2. Sheet conveying positively, lower the load of conveying servo motor.
3. Proximity Switch clever control, getting the rid of falling down of the sheet by conveying too fast.
4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
5. Sheet feeder with a swing rod, good look and clever control.



Heating part
1. Adopt Chinese top brand Tianbao heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. . Based on this, the actual power consumption is about 60% of the rated power, it's awesome and amazing.
2. The stove has almost 7 times the width of the forming area, so that the sheet  can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output.
3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.
4. The whole stove is divided into multi separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.



Four pillars
Four pillars can ensure the machine stability and lower the noise in the process of machine operation.


Forming system
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. The forming part is driven by hydraulic system, super power which is reliable and steady. Using proximity switch to control the precision of the excellent mould positioning.
3. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. so our forming product size will be more precision, bottom will be more perfect. 
4. The fixed upper and lower guide plates, as well as the excellent parallel and flexible middle guide plates, have high material hardness, good wear resistance and strong corrosion resistance, ensuring the smooth operation and durability of the machine.
5. The hydraulic drive structure of cross-link adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.
6. Integrated hydraulic station with buffer function, high power, enough force, small vibration, good control , super stability and easy maintenance.
7. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.
8. The mould cavity has the cooling water inside, which expedites the cooling speed and the bottom is equipped an ejector rod which makes the products easy to demould.
9. The working theory is a combination of positive pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products.
10. Stretching by servo motor , super precision, high efficiency.
11.Individually replaceable blades with high-quality material that are affordable, flexible, and durable.



Stacking
Basically, there are three methods for stacking finished products. The first one is collected by manually, the second is by belt stacker as the video shows, this is most suitable for collecting cups, the third is by robot stacker, this is most suitable for collecting trays, plates, food containers and small cups.



Robot stacking
After the cup is formed in the molding mold, the cup is grabbed out of the molding mold by a suction manipulator, and then the cup is placed into the stacking mold. The advantage is that the cups are stacked neatly, reducing labor and saving labor costs.



Stacking molds
The robot grabs the cups and puts them into the stacking mold, stacking them neatly.



Stacking molds
The robot grabs the cups and puts them into the stacking mold, stacking them neatly.



Product line conveyor belt
The cup push structure pushes each column of cups into the product conveyor belt and arranges them neatly.



Sealing
Each row of cups is arranged on the product line conveyor belt, and the cups are pushed into the single-track sealing and packaging line for packaging by rotating the conveyor belt.



Online crusher
The formed scrap sheet roll will be crushed in the online crusher through the winding frame for recycling and reuse through the sheet extruder.

 

Long-term Cooperation Brand

 

 

 

Q1: Are you a factory or trading company?

A1: We are a factory, and we export our machines to more than 80 countries since 2001.

Q2: How long is the warranty period?

A2: We have a professional QC department in charge of products' quality.

Q3: How long is the warranty period?

A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.

Q4: How to install the machine?

A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.